Refiner Plates & Fillings for Pulp Paper Mill | Parason

• Existing Refining System Study and its audit in detail
• Evaluate best suitable design and suitable alloy as per application
• On site field service
• User department  and maintenance personal training and awareness
• Class room training focusing on technical, operational and maintenance troubling shooting and latest advances in refining technologies made available at ease
• Organize meeting of experts on refining one to one to discuss and arrest problems with clear understanding and action plan
• Conduct survey on health of refiners and suggest with some replacement part change over from time to time to increase the efficiency, durability.

Our Refining solutions will go a long way in improvement of mill’s competitiveness. Our solutions with commercial concept demonstration and customers support, confidence and participation helps in saving long term operational costs at a mill.

As believed and understood by every paper maker that refining is the heart for good paper making. PARASON’s  focus is always optimization of available refining resources.  We seek and collect process data and bar design implications resulting in implementation of long term improvements in the refining area .

Reduce Refining Energy Consumption with Low Effort Solutions

Improving refining energy efficiency should be a priority in every mill. It’s a win from every angle. With energy efficiency comes lower energy consumption, lower operating cost, and increased operational flexibility.

40″ DDR Disk

34″ DDR Disk

Overhung plate designs with higher outer diameter, increases the capacity of the refiner & cutting edges of plate.Resulting incresedplate life and improved pulp quality with enhanced capacity.

Metallurgy of Refiner disc

• There are three basic metallurgical properties required in any Refiner Discs.
• Corrosion resistance
• Wear resistance
• Breakage resistance
• There must be correct balance of these three properties.
• It is necessary to improve the toughness without scarifying the wear resistance which is a great challenge
• Parason have developed wide range of metallurgy to suit refining various applications.

New proposed bar designs go through intensive R & D focused on field requirement like throughput, plate life & energy savings with commitment to customer satisfaction.

Parason AWT for leading edge of ribs

Now Parason has developed AWT treatment for Leading Edge Retention Property to  Ribs for Welded Refiner Plates.

PARASON AWT (Anti Wear Treatment)

Microscopic View(AWT)

Field Result Internatinal Paper(APPM), India
Raw Material  :  Hard Wood Pulp (Dec-2014)

PARASON Variable Rib Design refiner plates are manufactured using Special Casting & CNC technology to provide the maximum uniformity in the refining zone.

PARASON Variable Rib Design refiner plates are manufactured with special cast technology to provide uniform hardness throughout. The plates wear uniformly.

• • Suitable for mixed furnish Refining.
  • Normally long fiber & short fiber need to refine separately with different bar patterns as per required SEL & CEL.
  • The VRD design is made to deal with mixed furnish
  • The peripheral velocity for long fiber zone is little lower than HW zone which is need for respective furnish.
  • The retention time for long fiber is higher than short fiber.
  • The rib height for long fibre zone is higher & smaller for short fiber zone to give desired  refining effect
  • This design ensures the minimum shortening or damage to the fiber which give better strength in the paper with higher breaking length.
  • There is base taper in the disc for better throughput & optimization of hydraulic capacity of disc.
  • SAS design offers close control over cutting angle of refiner disc.
    

Special Features:

• Inlet Coarse Bar Pattern
• Outlet Fine Bar Pattern
• Base Taper
• No Breaker bar
• SAS Design
• No Dam
• Inclined Parting Line Between 2 Zones

Advantages:

• High Fibrillation
• Power Saving /T/oSR
• High Throughput
• No Collar Formation
• Less Fiber Cuting
• No Plate Clashing

Application & Salient Feature

PARASON Finedge Milled Bar refiner plates are manufactured using CNC technology to provide the maximum uniformity in the refining zone.

PARASON milled blanks are cast in own foundry as a solid piece to provide uniform hardness throughout. The plates will wear uniformly over a time. The zero draft angle on the bars help in maintaining longer hydraulics.

The PARASON precision CNC Milling manufacturing process provides accurate groove width, which allows finer bar to optimize low intensity applications. Plate life is also maximized by re-miling which allows 2-3 life cycles.

Special Features

Narrow bar width

• Bar width range up-wards.. 1.6mm, 2.0mm, 2.25mm, 2.5mm
• High Cutting Edge Length (CEL)
• Zero draft angle on the bar
• High life (Re-milling possible)
• Special metallurgy (17-4 PH)

Benefits

• Low Specific Edge Load (SEL)
• Good fibrillation – consistent fiber treatment
• 4Constant throughput
• 4Suitable for Hard Wood, TMP, Non-wood fibers
• (Cotton) & Recycle Fiber
• Re-Milling possible

Application & Salient Feature

PARASON Finedge Inlet Curved Bar refiner plates are manufactured using Special Casting & CNC technology to provide the maximum uniformity in the refining zone.

PARASON Finedge Curved Bar refiner plates are special cast in own foundry to provide uniform hardness throughout. The plates will wear uniformly over a time and having a longer bar length. The flow of pulp follows the grooves between the bars results in longer residence time. The result of Finedge Curved bars helps in more gentle refining action which continuous over a longer time. Curving the refiner bars at INLET enables them to function better as a pump. The half dams between sectors, further improve the pulp residence time resulting into improved refining.

The PARASON precision Special Casting & CNC manufacturing process provides accurate groove width, which allows finer bar to optimize low intensity applications.

Special Features

• Longer pulp residence timeHigh Cutting Edge Length (CEL)
• Finedge Curved bars function better as a Pump.
• Suitable for Hard Wood & Recycled Fiber
• Special metallurgy

Benefits

• Finedge Curved bars-more gentle refining action.
• Low Specific Edge Load (SEL).
• Good fibrillation – consistent fiber treatment
• More throughput
• Suitable for Hard Wood & Recycled Fiber

PARASON cast and duly machined fillings are available for all models of conical refiners suitable for Jordan 1R,2R,3R, Jones, Fibre master etc.

These single piece cast fillings  with precision grinding of sharp edges ensures maximum wear to optimize life and performance. Fillings are built with special treatment for long lasting services

Shallow Angle Cone-Flow Fillings (JC-0 Series)

PARASON  cast and fabricated and duly machined fillings are available for almost all model of RTC 1000, RTC 2000, RTC 3000, RTC 4000 suitable for different grades of paper application. We supply fillings both in cast as well as fabricated type.

Various standard patterns for HW and SW  refining, for Broke refining and for refining of Mechanical pulps, and various specific fiber types. Fine Edge refiner plates suitable to the application for improved capacities in both short fiber and long fiber refining.

PARASON makes refiner plates to suit the fiberboard industry such as

• Medium  Density  Fiberboard  (MDF)
• Particle board,  Hard Board
• Insulation board,  Siding.
• PARASON technological expertise pattern making of Dams, sub surface dam, root taper, bar design thickness by CNC machines ensures optimum performance. These filling are cast in Alloy stainess steel and heat treated , ground finished, dynamically balanced and made  ready for as per required application

PARASON ensure optimum result by

• Selection of proper design.
• Selection of right alloy.
• Excellent casting & heat treatment
• Ground finished and dynamically  balanced

Technical experts apply various criteria apply selection such

• Impact strength .
• Wearing resistance
• Corrosion resistance.
• Cavitations resistance.
• Abrasion resistance